Pz. Kpfw. VI  "Tiger" Ausf. "E" (Sd. Kfz. 181)
Building & Painting the Tamiya 1/48 Scale Kit 
by Marc Reusser
Introduction

This project was part of a "Group Build" on the "MIG Forum"  http://foro.migproductions.com/index.php . The object/guidelines/requirements of the G-B were to build a 1/48 Tiger, either as stand-alone model, or as part of a diorama, and keep/share a running progress report with photos, posted on the forum. 

For this project I chose the "Africa Corps" version Tamiya Tiger-I kit. Though I do not plan to build an Africa Corps version, unlike the standard "Early Version" Tamiya kit, this kit comes with additional parts that offer greater flexibility for back-dating/building and early model.

 

 

The standard "Early Version" Tamiya kit (#32504*1800) represents a Tank that was built as of Feb.of 1943, whereas the A-K kit has options for the turret without escape hatch (pre Dec 1942), the non "star pattern" drive sprocket (pre April 1943), the un-reinforced gun mantlet (pre Nov. 1942), the early side track guards (pre Dec. 1942), the non hinged track guards at the front (pre Nov. 1942), and the exhausts without the top guards (pre Jan. 1943); which allows one to build a tiger that was built in late1942. The A-K version kit also has two options for the glacis, though both kits only come with road wheels with the 18 bolt pattern, which was introduced in Feb. of 1943. 

I wanted to play around a bit with some paint and finishing techniques/ideas, and have always liked the Tiger in monochromatic colors......especially the dead flat red oxide primer, and raw steel; so my intent is to build a Tiger under construction, during the phase of of being equipped/outfitted.

 

 

 

 

 

 

 

 

 

 

 

 

 

Since there is  a limited amount of "parts", clutter, and weathering that would appear on a tank under construction, much in the  way of detailing the exterior, or adding "visual drama"; will need to be done with the "textures" that would be seen on a tank, such as welds, tool marks, and steel textures/finishes. Though in the end the model maybe not 100% accurate, either due to my skill/ability, lack of information, or due to the need to "accentuate" areas/parts for "visual interest"; I do hope the end result is an interesting model.

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Aside from the basic Tamiya kit some after market parts/kits were purchased for use in this build:

 Skybow Models; link-by-link tracks; #HP-002 (combat track for early production Tiger)

48 Track; "1/48 Tiger 1 Cooling Compartment Set" (cast resin parts)

Hauler; "Tiger I ausf. E  fenders for Tamiya" #HLX48012, and "Tiger I Africa-Corps Tamiya" #HLX48124, (photo etched sets)

ArmorScale,   (turned metal and photo etch barrel set)

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For some continuity and ease of understanding, the assembly steps on this page are largely broken down into general sections/progress sub-assemblies, and do not necessarily reflect the actual sequence of construction (thus some information/techniques may be repeated in the different sub-assembly sections). The painting and weathering steps are in sequence to their application.

These photos show the version of this Tiger in the field in Russia in early 1943
 

 

 

 

 

 

Lower Hull Problems & Preparation

The Tamiya lower hull is a one piece cast metal part, painted with a primer coat. Looking at this, I could only wonder what mental-midget thought of this. The casting was of very poor quality (and as I would learn differed greatly in quality from kit to kit), the factory applied primer coat was so thick that it caused a radius all the edges and corners. The photos below show some of the problems with this part.

 

 

 

 

1. Note the beveled edge and the grind striations at the upper edge of the sides. Mind you this is not an attempt to replicate a flame cut edge (as the real tank had none at this location, and the same hull piece from as second kit did not have these markings either), rather a flaw in the manufacturing

2. & 3.  The casting is radiused at this lower edge and  many of the other edges. Radiused edges are wholely incorrect in regards to the prototype rolled plate steel construction. I understand that some radius is required for the kit part casting process to work....but this is such a noticeable non-prototypical detail, I just don't understand why Tamiya would use this casting material/method.

4. Tamiya apparently was not satisfied with their basic "edge radiusing", they decided to increase it at the rear edge of the hull sides.

5. Note the downward slope of the top edge. It is not clearly represented in this image, but the whole rear corner at this side actually drops more than 3/32 of an inch. Not an easy area to fill. (In the upper photo you can see the same problem at the front right side).

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The above mentioned problems might be fine or acceptable for someone who plans to cover much of their model with aftermarket accessories/details, mud or Zimmermit; however it was unacceptable for the purpose of my build (it should be unacceptable in any case...why start out a model with already flawed difficult to repair parts).

To try and fill and repair the hull problems was not a realistic undertaking. I decided to go out and buy another kit, this time asking the sales person if I could look inside and check the casting  before buying it.

The casting in the kit I ended up with still had the thick primer and the radiused casting edge issues. 

To prep the new hull, the locator holes for the fenders, and tow cables were filled with Tamiya putty. Using 400 and 600 grit sandpaper, on a flat surface, the sides and all the edges were sanded down through the primer and into the metal till a sharp square edges was achieved at all locations that would be visible on the final model. While doing this it also became apparent there were still nicks that needed filling along the upper edges of the sides. 

 

 

 

Upper Hull 

The kit comes with many details on the upper hull such as tools and jack-block, antenna base, etc., cast in place (which I think is a really silly approach). In order to remove these details I clamped the part into the milling machine to cut them off. Unfortunately the plastic was softer than I anticipated, and the heat from the mill bit caused the plastic to "ball up" under it and cut shallow grooves along it's path of travel. These of course then needed to be filled with putty.

At the same time all the locator holes for the other detail parts, and the turret ring slots, were filled with styrene rod and sheet. The molded on jack block is actually hollow, and thus leaves a square hole when removed, which also needed to be filled.

Test fitting the upper hull into the the lower hull resulted in a narrow uneven gap at the sides. To fill this space, small strips of .005" styrene were added to each side of the upper hull.

The next step was to add some rolled steel plate texture to the surface. This was done using  a small Dremel round tipped engraving bit, and then dabbing on a mixture of Tamiya putty and liquid plastic glue, which when dry was given a light sanding. (this technique is described in the MIG Productions book "F.A.Q." book)

 

 

After removing the cast on screw anchor details on either side of the MG port, the texture was also applied to the front glacis, prior to its attachment to the upper hull plate. Also prior to its attachment, new weld seam detailing was added around the back of the glacis. Using a Mission Models chisel small depressions/cuts were done at a 45 degree angle into the edges of the cast plastic ledge at the back side, where the weld seams occur on the prototype.

This was followed by using the same technique (with a wider chisel blade) to rework the cast on weld seams and top edge of the styrene strip at the sides of the deck.

Using a fine PE saw, the rear right cooling fan hatch cover was carefully cut out.

 

 

Below is a close-up view of the new front weld seams between the hull and glacis, and the reworked Tamiya welds at the sides. The front weld has received a wash of solvent to "soften" it, while the side weld is still in its raw "chiseled" state. The side weld will not be "softened" with solvent till the piece has been glued into place on the metal lower hull. The reason for this is in case there is any small remaining gap/seam between the upper and lower hull parts, the softened plastic might expand to fill it, or it can be carefully pressed to seal it.
 

 

Rear Hull

Once again much of the cast on detail at the exterior was removed (this time with a chisel), and all the locator holes were filled with styrene rod.

 

On the interior side of the rear hull plate, at the side of the open cooling hatch, the ejector marks were filled, and the locator tab needed to be thinned down, so as to sit flush with the plane of the off-set in the cast lower hull.
The armored exhaust protectors supplied with the kit have a smooth finish; on the prototype this is a cast part, and may photos show areas of it having a sand cast texture. Using and old 0/5 and 0/10 round tipped brush, solvent was dabbed onto the surface and edges of the covers until a "cast" texture began to develop. Care needs to be taken not to get any solvent onto the bolt head detail.
 

 

 

 

 

 

 

 

Turret

The turret consists of 3 pieces, two sides and the top. For my build, it was necessary to remove the two stowage bin locator tabs at the rear of each side. Unfortunately in my zeal, and not paying attention, I also removed the lift hook pin (as indicated in the photo below)

 

 

 

 

 

The prototype Tiger has a weld seam between the top of the turret and the sides; this is not present on the kit. Before gluing the pieces together, the edges of the top plate was sanded about .005", and the inside top edge of the sides was scraped about .005" narrower using a Mission Models chisel. Once the sides were glued together, a .010 x .030 strip of Styrene was glued around the inside upper edge. There is a lip for the top to sit on, so it is easy to locate the strip, and it will sit about .010 down from the top edge. Lastly the top was glued into place.
 

 

The turret surfaces then were given a slight steel texture finish, as described  for the upper hull surface.


 

Once the commanders cupola, vent, pistol ports, and escape hatch were attached; I decided to turn my attention back to the weld seams, based on the information I received from my fellow modelers. The perimeter weld was reworked, new weld seams were created on the turret top, and the welds at the smoke dischargers were reworked.
 

 

The diagram below shows a detail of the welds on the prototype turret.
 

 

 

 

1. The dew perimeter styrene weld was given a texture using a #11 Xacto blade with a broken tip, and slightly "pushing" the styrene surface to form ridges. These were then softened with liquid adhesive.

2. The kit weld seam between the top, and the armor reinforcing, is poorly represented, and was next to be reworked. 2 parallel grooves were but at either side of the cast on weld, using an Xacto and chisel. Then using a round tipped chisel small cuts were made at a 45 degree angle into the space between the two scribed grooves. This surface was then lightly rubbed down with my finger tip, and soften with liquid adhesive, taking care not to get any on the grove sides.

3. The weld detailing between the turret top, and mantlet front, are completely missing in the kit. This was added using the same technique as above.

4. The cast on weld seam (locator ridges) for the smoke dischargers also needed some attention. Once again using a chisel small 45 degree angle cuts were made. The image shows the welds prior to receiving a softening coat of liquid adhesive. The front portion of the cast on seam/ridge has been removed, as it is incorrectly spaced (to wide) for the Hauler PE part. A new seam will be located here made from stretched sprue.

 

 

 

The welds on the turret sides were also reworked. 

1. The cast on weld at this point was a bit weak looking, compared to the prototype, so a round tipped chisel was used to accentuate these.

2. The weld detail at this location is almost non-existent on the kit, whereas on the prototype these are fairly large and brutal looking welds. To represent this the broken tipped Xacto was again used to give rough "pushed" indentations.


 

Next came the gun mantlet. On the prototype this is a cast part, and many photos show areas of it having a sand cast texture. Using and old 0/5 round tipped brush, solvent was dabbed onto the mantlet at the areas where the sand texture would show, until a "cast" texture began to develop. Care needs to be taken not to dab the flat areas/surfaces around the base of the barrel, and each each side of the mantlet, as thes appeared to be machined smooth on the prototype. One the part had dried for a day, an X-acto blade was scraped flat across the "machined surface" areas, to sharpen the edges/transitions between the cast surface and the machined surfaces.

Once this was done the MG was drilled out using a #74 (.0225") drill., and the outside egdes of the mantlet were given a light sanding to sharpen their corners/transitions, to the cast face.

 

 

 

 

 

 

The studs at either side of the covers were made from "Tichy" .030" round head rivets, with the tops filed down/flat, and inserted into .018" holes. These were then "thickened" and given some texture using Mr. Surfacer 500, applied with a 0/15 brush.

Pre-Shading

After the entire model received a primer coat of "Mr. Surfacer 1200",

 

Interior

This shows the beginnings of the rear fuel and cooling compartments. The compartments were built using styrene. The fuel tanks are From CMK. The crew compartment has had some quick paint, pigment and staining added, so that a bit of interest will be seen if one peers in through the hatches. The Red Oxide paint is from Floquil, The white is Tamiya 'Flat White' out of a spray can, with a yellow-ochre filter added. Staining was done with MIG Pigments and artists oils. Far from perfect...but OK for something barely visible. 

 

 

 

 

Color Coat

 

 

Panel Shading

 

Road Wheels

 

 

Filters & Washes

Insignia & Markings

 

 

Fading, Chipping & Rust

 

Dust, Dust, Dirt & Oil Staining
Tracks

The tracks are the individual link tracks from Skybow. These come as injection molded, black plastic. Because the castings are very slick/shiny, after clean-up of the sprue connections, they were soaked in white wine vinegar (a mild acid) for about 4 hours, to slightly etch/dull the surface for better paint adhereance. The links were then painted with Model Master polishable "Burnt Steel"; and assembled after about 4 hours of dry time.

The assembled tracks were then given a thinned wash of Tamiya 'Nato Brown' and 'Nato Black'. Dried with a blow-dryer. This was followed by a heavy dusting of randomly mixed Bragdons 'Medium Rust' and 'Soot' (Black) weathering powders; which were then flooded with Grumbacher Odorless thinner. Dried with a blow-dryer. Once dry, surfaces and areas were burnished with a soft cotton rag, and a stiff flat brush.

 

 

 

Conclusion

 

Notes & Credits

 I thank the staff & moderators at the MIG Forum for having the "Group Build", and the forum members, and participants of the "Build", for their input, help and camaraderie during this project. A big thank you also to members of Modellboard.de (where concurrently ran the build report in German), that helped  with information and suggestions.

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A big thank you also to the vendors/suppliers that stocked and readily provided all the parts, pieces, tools and books needed for this project:

Track 48 Products:   http://track48.com/products-page1/index.html

Mission Models:   http://www.missionmodels.com/

Great Model Webstore:  http://www.greatmodels.com/

 

 

Materials List:

 

Tamiya:

 Putty ( Basic Type)

XF-1 Flat Black

XF-2 Flat White

XF-21 Flat Base

XF-58 Olive Green

XF-59 Desert Yellow

XF-65 NATO Back

X-22 Clear

X-20A Thinner

 

Mr. Hobby:

"Mr. Surfacer 2000"  Spray Can

"Mr. Surfacer 500"  Jar

 

Vallejo/Model Color

#822 German Camo Black Brown

#862 Black Grey

 

Humbrol:

Enamel Thinner

 

Grumbacher:

Turpentine

Pre-Tested Odorless Thinner

 

Windsor-Newton:

#2 Burnt Sienna

#24 Ivory Black

#33 Prussian Blue

 

MIG Productions:

#P035 Panzer Grey (Fading)

#P036 Allied Green (Fading)

#P028 Europe Dust

 

Bragdon's Enterprises:

"Rust" Weathering Powders Set

 

 Water

90% Denatured Alcohol

 

 

 

Reference Materials

 

Google "Image" search

 

Marc Reusser

March  2006

 

 
 
Copyright 2007, Marc Reusser all rights reserved.