Scratch-Built & Misc. Details

This page shows and describes some examples of easy to build clutter and details that can be used

to enhance your model scenes. Many of these can be built by only using and adapting items from

your scrap and parts bins.

 

 
Barrel Rack
1/35 Scale

by Marc Reusser 

I found this barrel rack in a 1920's  iron works catalog of mine, and felt I just had to build it. These could be ordered as modular units, that came as K/D sectional parts that could be assembled into any length of rack. The box frames came pre-assembled (riveted) with the 'L' flanges for attaching the rail welded on. The rails could then be added in whatever length desired. Cross bracing was meant to be installed on every other unit, if multiple units/modules were assembled. 

 

 

A a quick styrene jig was made to assemble the box frames. Note that the edges on the jig pieces are clipped, to keep them well clear of the areas to be glued.

 

 

The rack was built using Evergreen styrene. The frame channels are .080" channel. the gusset plates are .010" sheet stock. The rivets are .025" round head rivets from Tichy, the hex bolts are Grandt Line (#127).

 

 

The rack shown with barrels and figure for scale.

 

 

The rack sprayed with "Mr. Surfacer" 1200 primer

 

Old Sign Letters
1/35 Scale

by Marc Reusser 

 

 

The letters were printed to the desired size on paper,  which was then spray mounted to various thicknesses of styrene. They were then cut out of the styrene using an Xacto. and the paper peeled off. Below are a couple of the resulting styrene letters; the 'M' is cut from .020" styrene, and the 'R' and 'E' were cut from .010".

 

Here is the 'M' from the above image, as well as another one in their initial assembly step. The two sides have been spaced using styrene .125" 'H" column pieces. The brass circles are leftover pieces from a PE set.

 

 

One of the completed 'M's and the two smaller letters, after receiving a coat of primer. The 'M' is meant to represent the large neon type letters as shown initially, the two smaller letters are meant to represent stand-off post mount steel letter that were commonplace from the 20's through the 50's. (the posts were typically inserted part way into the wall behind them...typically masonry). The outside edge of the 'M' was made using .005" sheet styrene.

 

 


2' Gauge Work Car Frame
1/35 Scale

by Marc Reusser 

This is not patterned after a specific manufactured prototype, but rather a conglomeration of pieces from photos of "shop-built, or shop-modified, cars/frames like this.  The front left 'Z' beam in the images is intentionally slightly bent...as if it had a run in with a stationary object.  The 'Z' beams are still missing 3 worn wood members running on top of them along their length (these will be added after painting).  The car is a 6' scale feet long with a 3' wheelbase. Wheels are 1/48 scale 20" wheels from Grandt, into each of which were drilled three holes.  Bearing journals are also Grandt. The rivets are .025" from Tichy (took an entire pack to do this car), The 'C' channels are actually .125" 'H" channels cut to a 'C' shape, in order to get a more prototypical flange depth. Pins are from Precision Scale, and links are from Simpson.

 

 

After a coat of "Mr. Surfacer 1200". 

 

 

 

 


Cement Mixer
1/35 Scale

by Marc Reusser

 

The truck on the left is from Matchbox, the other three are from a company called Yatming.

 

 

Drum drum from the matchbox truck shortened by about 1/2"; 1/8": from the open end, and 3/8 out of the middle; the reason for taking some out of the middle was in order to get the desired 32" scale diameter. A new straight section ring/tube was turned from 1" dia. acrylic rod. the 3 parts were than assembled using liquid cement. (The strange spots and what appear like defects are light reflections in the acrylic.)

 

 

I took my influence from mixers that had the gear/ratchet cast into the rear of the lower shell of the mixer. The gear pattern was first drawn in CAD, then printed onto paper, which was cut-out and spray mounted onto the intended location. Using an Xacto, each line was scored through the paper into the plastic. The gear teeth were then made made using .010 styrene rod, which once dry was brushed with Mr. Surfacer, to fill the undercut, and to slightly fillet at the base of each tooth. Once dry, the Mr. surfacer was cleaned-up using a Micro-Mark fiberglass brush.

A .010" styrene band was wrapped around the center, (to simulate details found on the prototype) and detailed with weld seams. The lower/gear half was then given a light "cast" texture using Mr. Surfacer diluted in liquid cement, and stippled with a brush.

 

 

The front edge and interior of the drum was textured by stippling on Mr. Surfacer 500. This texture will help represent dried on cement on the final model.

 

Chain & Rail Gate
1/35 Scale

by Marc Reusser


 

Junk Tool Box
1/35 Scale

by Marc Reusser

 

 


Water Heater
1/48 Scale

by Marc Reusser

 

The body is ˝” x 1-1/4” styrene tubing, with .040 styrene end caps. The “stack” sleeve at the top, is a drilled out and sanded HO diesel stack from the Keystone Locomotive Works "Diesel Junk"  kit/bag, The plumbing at the top is from an O-Scale Grandt-Line Porter back-head detail set, and the legs were made from two O-scale Grandt-Line brake staff holders which were cut in half. The heating element door, and control box are some parts from a Tichy HO scale tank car frame kit. Since I didn’t have any more drain cocks from the GL back-head set left, I used one from PSC (I prefer the GL ones, as they are a bit "finer" and better scaled). 

 

Painting was done using an airbrush to apply Floquil 'Roof  Brown', and a dusting of Floquil 'Rust'. When dry the entire piece was given a wash of  'Black-Wash'.

 

Time:  2 hours, plus painting.

Scale :  1/48

 


 

Wooden Toolbox
1/48 Scale

by Marc Reusser

This wooden toolbox was inspired by, and based on, one of the projects described in Mic Greenberg's '3 One Night Projects' tip sheets. The wood is 3/4x10 and 3/4x12 stripwood stained with a Floquil "Grime" wash, Builders In Scale " Silverwood", and a Dirt/Dirty Diosol wash; the handle is .019 brass rod painted with Floquil "Roof Brown". The box measures 3/4" long x 1/4" wide.

 

Time:  1.25 hours, plus wood staining

Scale:  1/48

 


 

Wood Burning Stove
1/48 Scale

by Marc Reusser

         

This stove was built as for a ogging caboose. The body is a cut down Grandt Line 55-gal drum. The walls were "thinned" on/around the door side by routing out that area with a Dremel bit. The top and stack are from a Grandt caboose stove kit, and the legs are made from trimmed Grandt brake staff mounting hardware. The door is an etched brass part from a 1/35 armor detailing set with some .010 brass rod added for the hinge, and a cut down Grandt HO refer door latch for the handle. The finish was done by painting with Floquil "Roof Brown", applying a coat of "blackwash", and then lightly weathered with Bragdon's dark rust and black powders.

 

Time 2.0 hrs, plus painting

Scale: 1/48

 


 


I wanted to test out working with the Citadel "Chaos Black" primer, so I found a really horrible barrel casting in an old RPM kit. Styrene strip was added to make it a "hoop barrel", and the side hole was drilled out then a MIG PE washer glued in place to give the lip/edge detail. The top edge was already bad from the casting.. I just aggravated it a slight bit with the wire brush pencil and some liquid solvent stippling.

Since this was just an experiment, I took a 'no brainer' approach to the painting. Primed with the Citadel primer. Rust tones and white blotches were randomly sponged on using the Life-Color rust set. After about 3 mins. of drying, a MIG blue filter was applied with a wide brush, dried with a hair dryer, the surface was then randomly dusted with a combination of MIG, Bragdons & CMK rust and black tones. This was then set in place by flowing on some turpentine. It would obviously still need some dust and such....but for a 15 min, no effort project, it seems OK....useful for background fill or being buried in the scenery...and something anyone can easily do with no special tools or skills.

 

 

 
 
Copyright 2004, Marc Reusser all rights reserved.